Cable Assemblies
Custom Cable Assemblies for OEM Applications
MTTJ manufactures custom cable assemblies according to customer drawings, material requirements, testing requirements, certification needs, and delivery schedules.
For a more accurate review, please provide a drawing, sample, clear product image, cable specifications, connector details, quantity, application environment, required testing, and target delivery schedule.
Send Drawings or SpecificationsTypical Applications
- Power, signal, data, and control cable routing
- OEM machinery and devices
- Commercial equipment subassemblies
- Security and electronic equipment
- Export-oriented production programs
What MTTJ Can Manufacture
- Connectorized cable assemblies
- Multi-conductor cable construction
- Shielding and jacket material selection
- Labels, markings, and packaging requirements
- Prototype review and production support
Available Materials and Components
- PVC
- PU / TPU
- TPE
- Silicone
- Customer-specified cable and connector materials
Specifications
Key specifications to define before quotation
Final requirements should come from customer drawings, specifications, test methods, acceptance criteria, and project documentation.
| Cable construction | Defined by drawing, cable type, conductor count, shielding, and jacket requirements |
|---|---|
| Connector type | Customer-specified connector part numbers or approved equivalent review |
| Wire gauge | Confirmed during RFQ based on electrical and mechanical requirements |
| Testing | Continuity, polarity, functional, and visual inspection requirements reviewed per project |
| Packaging | Export packaging and labeling requirements confirmed before production release |
In-house Processes
- 1 Wire cutting
- 2 Wire stripping
- 3 Terminal crimping
- 4 Soldering
- 5 Vertical overmolding / insert molding
- 6 Assembly
- 7 Electrical testing
- 8 Ultrasonic welding
- 9 Automatic cut-strip-crimp
- 10 Coaxial cable stripping
- 11 Automatic tape wrapping
- 12 Single-core wire twisting
- 13 Airtightness testing with nitrogen
- 14 Ribbon cable splitting, tearing, and cutting
Testing and Quality Checks
- Continuity testing
- Polarity testing
- Hi-pot or insulation resistance testing when specified
- Visual and dimensional inspection against drawing requirements
Engineering Review Boundaries
New cable construction or custom extrusion
Material substitution
Certification or compliance documentation
Horizontally injection-molded housings requiring horizontal molding machines
PCB assemblies / circuit boards
Project-specific certified components or plug assemblies supplied through qualified sources
RFQ
What to provide for an RFQ
- Drawing, sample, clear product image, or specification
- Cable length, wire gauge, conductor count, and connector details
- Quantity or annual demand
- Application environment
- Required testing, certification, documentation, and delivery destination
Optional details
Details that improve review accuracy
- Temperature range
- Oil, UV, outdoor, moisture, or IP requirements
- Shielding, impedance, airtightness, or hi-pot requirements
- Packaging, labeling, and sample testing needs
Related Products
Related Capabilities
FAQ
Common RFQ questions
What information is needed for a custom cable assembly quote?
Please send a drawing or sketch, cable length, connector part numbers, cable type, quantity, testing requirements, certification requirements, and delivery destination.
Can MTTJ build assemblies with customer-specified connectors?
Customer-specified connector part numbers can be reviewed with the drawing, cable construction, application, and delivery requirements.
RFQ support
Ready to discuss a custom cable assembly?
Send drawings, specifications, quantity, testing requirements, and documentation needs. MTTJ will review the RFQ and respond by email.