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Wire & Cable Extrusion

Custom Wire and Cable Extrusion for OEM Cable Assembly Programs

MTTJ supports projects where cable construction, jacket material, conductor count, shielding, color, marking, and assembly requirements need to be reviewed together before quotation.

For a more accurate review, please provide a drawing, sample, clear product image, cable specifications, connector details, quantity, application environment, required testing, and target delivery schedule.

Send Drawings or Specifications

Typical Applications

  • Custom cable assembly programs
  • Control and signal cable routing
  • UL wire and cable assembly support
  • Power and mixed-function cable requirements
  • Export-oriented OEM equipment programs

What MTTJ Can Manufacture

  • Customer-defined cable construction
  • Conductor count and wire gauge review
  • Jacket material and color requirements
  • Shielding or drain wire requirements
  • Printing, marking, and documentation review

Available Materials and Components

  • PVC
  • PU / TPU
  • TPE
  • Customer-specified insulation and jacket materials
  • Shielding and filler materials when specified

Specifications

Key specifications to define before quotation

Final requirements should come from customer drawings, specifications, test methods, acceptance criteria, and project documentation.

Cable construction Defined by drawing, conductor count, wire gauge, shielding, fillers, and jacket requirements
Jacket material Reviewed with flexibility, abrasion, temperature, environment, and certification needs
Marking Customer printing, color, stripe, label, or documentation needs reviewed before release
Documentation Project documentation reviewed during RFQ when required
Assembly fit Cable outside diameter, flexibility, connector fit, and overmolding path reviewed with the target assembly

In-house Processes

  1. 1 Wire and cable extrusion support
  2. 2 Wire cutting
  3. 3 Wire stripping
  4. 4 Electrical testing

Testing and Quality Checks

  • Continuity and conductor verification when specified
  • Dimensional review against project requirements
  • Visual inspection of jacket and marking
  • Documentation review for project-defined requirements

Engineering Review Boundaries

Custom cable construction and tooling

Wire, cable, or material documentation

Specialty material MOQ and lead-time impact

Horizontally injection-molded housings requiring horizontal molding machines

PCB assemblies / circuit boards

Project-specific certified components or plug assemblies supplied through qualified sources

RFQ

What to provide for an RFQ

  • Drawing, sample, clear product image, or specification
  • Cable length, wire gauge, conductor count, and connector details
  • Quantity or annual demand
  • Application environment
  • Required testing, certification, documentation, and delivery destination

Optional details

Details that improve review accuracy

  • Temperature range
  • Oil, UV, outdoor, moisture, or IP requirements
  • Shielding, impedance, airtightness, or hi-pot requirements
  • Packaging, labeling, and sample testing needs

FAQ

Common RFQ questions

What information helps quote a custom cable extrusion?

Please provide the cable drawing or construction target, conductor count, wire gauge, jacket material, shielding requirements, marking needs, quantity, documentation needs, and delivery destination.

Can extrusion requirements be reviewed with cable assembly needs?

Yes. Cable construction should be reviewed together with connector fit, routing, overmolding, testing, documentation, and shipment requirements.

RFQ support

Ready to discuss a custom cable assembly?

Send drawings, specifications, quantity, testing requirements, and documentation needs. MTTJ will review the RFQ and respond by email.

Start an RFQ