Cable Assemblies
Overmolded Connector Cable Assemblies and Molded Cable Components
MTTJ supports overmolded connector cable assemblies designed for strain relief, cable routing, sealing review, durability, and application-specific geometry.
For a more accurate review, please provide a drawing, sample, clear product image, cable specifications, connector details, quantity, application environment, required testing, and target delivery schedule.
Send Drawings or SpecificationsTypical Applications
- Industrial automation equipment
- Commercial equipment controls
- Security and electronic equipment
- Sensor and probe cable assemblies
- Custom interconnects requiring molded strain relief
What MTTJ Can Manufacture
- Connector strain relief
- Cable breakouts
- Y junctions and T junctions
- Cable stops
- Seals and glands by project review
- Custom color and marking
Available Materials and Components
- PVC
- PU / TPU
- TPE
- TPEE
- TPV
- Silicone
Specifications
Key specifications to define before quotation
Final requirements should come from customer drawings, specifications, test methods, acceptance criteria, and project documentation.
| Overmold geometry | Defined by drawing, connector size, cable exit angle, and strain relief requirements |
|---|---|
| Material hardness | Reviewed with application environment, flexibility, sealing, and durability expectations |
| Tooling | Tooling availability and prototype workflow confirmed during RFQ |
| Color and marking | Customer color, marking, and branding requirements reviewed before release |
| Environmental exposure | Moisture, dust, flexing, vibration, and temperature needs reviewed per application |
In-house Processes
- 1 Wire cutting
- 2 Wire stripping
- 3 Terminal crimping
- 4 Soldering
- 5 Vertical overmolding / insert molding
- 6 Electrical testing
Testing and Quality Checks
- Continuity testing
- Polarity testing
- Hi-pot or insulation resistance testing when specified
- Visual and dimensional inspection against drawing requirements
Engineering Review Boundaries
Sealing, IP, airtightness, or waterproof expectations
3D overmold geometry and material hardness
Mixed cable diameters in the same molded cavity
Horizontally injection-molded housings requiring horizontal molding machines
PCB assemblies / circuit boards
Project-specific certified components or plug assemblies supplied through qualified sources
RFQ
What to provide for an RFQ
- Drawing, sample, clear product image, or specification
- Cable length, wire gauge, conductor count, and connector details
- Quantity or annual demand
- Application environment
- Required testing, certification, documentation, and delivery destination
Optional details
Details that improve review accuracy
- Temperature range
- Oil, UV, outdoor, moisture, or IP requirements
- Shielding, impedance, airtightness, or hi-pot requirements
- Packaging, labeling, and sample testing needs
Related Products
Related Capabilities
FAQ
Common RFQ questions
What information is needed for an overmolded cable assembly quote?
Please provide drawings or sketches, connector part numbers, cable type, cable length, overmold geometry, material preference, quantity, testing requirements, and certification requirements.
Can overmolding improve strain relief?
Overmolding can help distribute mechanical stress around connectors, cable exits, breakouts, and other vulnerable points when geometry and material are specified correctly.
Can MTTJ quote waterproof molded cable assemblies?
MTTJ can review sealed or outdoor versions when the requested IP level, geometry, material, and validation test requirements are supplied.
RFQ support
Ready to discuss a custom cable assembly?
Send drawings, specifications, quantity, testing requirements, and documentation needs. MTTJ will review the RFQ and respond by email.